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What are the advantages of casting mold filling simulation?

February 19,2025.
Improve Product Quality:
- Defect Prevention: Precise simulation helps detect and avoid potential defects such as porosity, voids, or cold laps at an early stage, resulting in higher - quality castings.
- Material Properties: Accurate mold filling makes it possible to optimize mechanical strength and structural uniformity.
 
Cost Savings:
- Reduce Scrap Rate: By avoiding casting defects, the number of defective products is reduced, thereby cutting down on material, rework, and waste costs.
- Efficient Resource Utilization: Precise simulation enables cost - savings by reducing material usage without compromising quality.
 
Time Savings:
- Faster Development Cycles: Identifying and solving problems at an early stage can shorten the development time and accelerate the time - to - market for new products.
- Reduce the Need for Physical Prototypes: With accurate simulation, the need for physical prototypes can be reduced or even completely avoided, further shortening the development time.
 
Better Process Control:
- Process Optimization: Simulation allows for a detailed analysis of the filling process, enabling better control and optimization of the casting process.
 
Sustainability:
- Reduce Energy Consumption: Optimizing the casting process can reduce energy consumption, which not only saves costs but also lessens the environmental impact.
- Resource Conservation: Precise simulation helps optimize material usage and reduce waste, thus contributing to resource conservation.
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