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Main performance of die casting machine

2020-12-15

After our company's innovation and R&D improvements to improve skills on the original basis, the supporting motors have been greatly reduced, the product performance has been improved, and the effect of energy saving and emission reduction has been achieved, which meets the national die casting machine product quality standards. The improved hydraulic circuit, Make the slow injection speed faster, reduce the fast injection opening distance, so that the metal solution achieves a good exhaust effect, and then the air contained in the solution is reduced, so as to increase the compactness of the product itself and improve the quality of the die casting.

  Innovative series die-casting machine, precision die-casting machine, (high precision, fast speed, good efficiency, good energy saving)

Clamping part:

  1.The static template, the movable template, the closing cylinder seat, the gantry, the elbow and so on are made of high-quality precision steel castings, tempered and prestressed, with higher strength, good rigidity, not easy to deform, and not easy to break.

  2. The high-precision full gear mold adjustment design ensures that the synchronization accuracy of the four tie rods during mold adjustment is maintained at 1:1000 (guide pillar pitch), and the mold adjustment is stable and accurate.

3. The toggle (five holes, three holes, two hollows, crosshead) adopts hydraulically driven mechanical toggle force expansion and clamping mechanism, the clamping expansion force can be enlarged by 16-26 times, and the opening and locking can carry out multi-level pressure and speed Adjust, and have the function of low pressure mold protection. According to the production characteristics of die casting, correct mechanics, kinematics calculations and scientific simulation tests ensure that the toggle opens and locks the mold at high speed.

Injection part:

1. The injection system adopts piston type fast and pressurized nitrogen energy storage design to ensure that the hydraulic system generates sufficient speed and strong thrust at the moment of injection, and at the same time, it can accurately respond to the control signal of the PLC. , In order to realize the fine adjustment of the injection process.

  2. Four-stage injection system: a, slow injection, b, one fast injection, c, two fast injection, d, pressurization, system pressure speed can be adjusted arbitrarily.

  3.The hydraulic system adopts dual-circuit (injection, pressurization is relatively independent), dual-proportion (system pressure and system flow are separately regulated), with fast acceleration and short pressure building time, and the qualified rate of die-casting products can reach 96.3%.

Hydraulic part:

  1. The hydraulic pump adopts Japanese Yuken double pump, which has high efficiency, low noise, energy saving and long life.

  2. The hydraulic valve adopts the German Union hydraulic valve, and the PQ valve adopts the Japanese Yuken hydraulic valve, which is more sensitive and has a longer life.

  3.The seal adopts the Japanese Casta series seal, which has good sealing performance and superior wear resistance.

  4.The hydraulic valve plate adopts the German original multi-hole hydraulic valve plate and hydraulic plug-in, which saves 38.62% energy during normal operation. The injection speed is 3.58 times higher than the original die casting machine, the service life is longer, and the maintenance becomes simple.

Electrical part:

  1.Imported PLC intelligent control cabinet, touch color screen, man-machine interface, intuitive operation, clear fault resolution, easier operation and maintenance.

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