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Management of Die Casting Machines

2020-03-16

Bengbu LongHua Die Casting Machine Co., Ltd. has released a professional workshop management guide, focusing on scientific die-casting machine procurement, performance selection and intelligent die-casting island construction to help global manufacturers stabilize casting quality and reduce production costs.
In die-casting production, machine equipment is the core factor determining product yield and consistency. A high-performance die-casting machine serves as the fundamental guarantee for qualified precision castings. Longhua emphasizes standardized selection logic for both new factories and capacity-expanding enterprises. New producers shall select die-casting equipment based on product projection area and quality standards, while experienced manufacturers should consider long-term development instead of only matching current orders. A temporary large-tonnage die-casting machine arrangement is available for flexible mass production, with customized configurations for stable batch manufacturing to lower procurement costs.
Reasonable parameter matching is critical for stable operation. Aluminum alloy production adapts to standard injection speed below 8.0m/s, while magnesium alloy casting requires injection speed above 6.0m/s. The hydraulic, cooling and electrical systems determine overalldie-casting machine stability. Longhua also solves the common hydraulic core-pulling retraction defect by upgrading the hydraulic circuit with a control check valve, effectively avoiding workpiece scrapping.


During the use of the die-casting machine, some of the hydraulic core-pulling molds will be retracted. Sometimes the retracted size exceeds the allowable range of the product, causing the product to be scrapped. The problem of backing out of the core casting process of die-casting molds has long plagued mold manufacturers and
Facing rising labor costs, the intelligent die-casting island has become a mainstream industry upgrade solution. It integrates a main die-casting machine with automatic peripheral equipment, including automatic ladling machines, servo sprayers, trimming machines and die-casting robots, realizing unmanned, stable and high-efficiency automated production. Factories can configure customized intelligent die-casting island solutions according to site conditions, budget and product added value.
Longhua will continuously update die-casting equipment acceptance and maintenance guidelines to support global clients with full-lifecycle die-casting machine management.


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