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Matters needing attention in mold production

2021-02-23

Bengbu LongHua Die Casting Machine Co., Ltd. has released standardized operational and maintenance specifications for die casting molds, delivering professional guidelines for safe and stable mass production with die casting machines. Standardized mold operation and daily maintenance are core foundations to avoid mold damage, reduce downtime, and improve the yield of precision die-cast products in industrial manufacturing.

Before formal mold production, operators must follow strict pre-production rules. 

1.Under cold mold conditions, shift handover or abnormal equipment status, workers need to reset switches and disable secondary injection and pressurization functions to prevent machine collision and die casting mold damage. 

2.All casting residues and waste materials must be fully dried before putting into the crucible to avoid molten aluminum splashing and safety accidents. 

3.Every die casting machine must be started with inching inspection, ensuring normal hydraulic oil temperature, lubrication and cooling water operation before formal production.

In daily die casting production, standardized process control is essential, including professional mold spraying, sliding part oil brushing, and thorough cleaning of aluminum slag and foreign matters on parting surfaces. Operators must strictly control material temperature and mold temperature via mold temperature machines and cooling systems, and adjust handle thickness and process parameters according to product quality conditions.
For long-term service life of die casting molds, workers must clean cavity surfaces, exhaust slots and overflow tanks regularly with air guns or copper rods instead of hard tools to avoid cavity scratches. Regular mold cleaning with professional oil agents removes corrosive compounds, prevents surface dulling and ensures stable casting quality. Besides, it is necessary to fasten mold components, check slider limits and record product quality regularly, realizing scientific full-lifecycle die casting mold maintenance and maximizing production efficiency.

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