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The Importance of Proper Layout of Die Casting Units

2025-01-13

The production process of alloy die-casting parts is as follows: the raw materials are transported to the factory by truck in the form of aluminum ingots, and transferred to the aluminum ingot storage area in the workshop by forklift. The smelting furnace melts the raw materials into aluminum liquid and then transfers them to the holding furnace. The feeder takes the materials from the holding furnace and feeds them to the die-casting machine. After the die-casting machine is die-cast, the robot takes the parts and carries out product inspection, water cooling, slag bag removal, laser coding, and material cake removal. After passing the inspection, the parts are taken off the line from the die-casting island. After deburring and X-ray inspection, the qualified parts are transported to the machining area, and the unqualified parts enter the waste area and wait to be cut and returned to the furnace for use. The hot mold parts produced when the equipment is started and the material cakes cut under normal production conditions can be crushed and used as recycled materials.

The supporting equipment of the die-casting unit includes: spraying robot and spraying system, picking robot and picking system, product inspection device, product cooling water tank, slag removal device, plasma cutting (or punching method of large press and die), orthopedic device, coding station, spot cooling machine, vacuum machine, mold temperature control system, mold temperature data monitoring feedback system and oil collector, etc., which form a complete system with the die-casting machine. The layout and quantity of peripheral equipment should be determined according to the process requirements of specific products, and the production rhythm should match the die-casting machine. In order to obtain the maximum space utilization, the most efficient logistics route, the best production process and the shortest production rhythm, all the equipment of the above die-casting units must be reasonably laid out.


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