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What are the detection technologies for die castings?

2025-01-02

Nondestructive testing technology plays an important role in workpiece quality inspection due to its non-destructive, efficient and fast characteristics. It can quickly detect defects on the surface of workpieces without damaging the workpieces. However, nondestructive testing is not able to detect hidden defects inside the workpiece, such as pores and shrinkage holes.


To make up for this shortcoming, "metallographic testing" as a destructive testing method came into being. This method can accurately detect micron-level defects inside the casting by cutting specific sections of the casting for precise analysis. Although metallographic testing is impeccable in accuracy, its cost is relatively high and the testing process is time-consuming. More importantly, the workpiece being tested cannot be restored after the test and can only be used once, which undoubtedly increases production costs and resource consumption.


So is there a fast, accurate, and relatively low-cost testing method? The answer is: X-Ray nondestructive testing.



As of today, X-Ray has been widely used in the field of nondestructive testing of castings, and has evolved into two schools according to different application scenarios and customer needs, namely 2D and 3D. Among them, 2D testing has been widely used by major OEMs and their suppliers due to its fast imaging speed and the ability to achieve 100% online full inspection, and has also spawned corresponding industry and corporate standards. The most widely accepted and used are the industry standards formulated by ASTM and the corporate standards established by OEMs.


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