According to data released by the China Foundry Association, driven by the rapid growth of new energy vehicles and the development of light-weight vehicles, the overall output of automotive aluminum alloy die-casting in my country has shown a fluctuating upward trend in recent years, and large-scale integrated die-casting has triggered an unstoppable development trend in the global die-casting industry. The 2024 Shanghai International Nonferrous Diecasting Exhibition (CID & CNF) with the theme of "New Energy Vehicle Development Builds a New Global Pattern of Die Casting" was grandly opened, and 900T-16000T super-large automotive die-casting parts made their first splendid appearance. The following is a display of die-casting parts of super-large automotive casting manufacturing equipment 900T-16000T: Integrated rear base plate large casting (9000T die casting machine) Integrated die-casting front cabin (9000T die casting machine) Double-shot battery body integrated die-casting overall chassis (13000T double-shot die-casting island die casting machine) Battery tray (16000T die casting machine) The above products show that with the continuous advancement of die casting technology, extra-large die-castings will play a key role in promoting the light-weighting of new energy vehicles, improving energy efficiency and reducing costs. In the future, large-scale integrated die-casting technology will be the key technical direction for leading companies in the industry to deploy, and will contribute more to the development of the global new energy vehicle industry!

Eid al-Adha is one of the three major festivals of Islam. "Eid al-Adha" means "sacrifice" or "sacrifice of animals", which means to offer sacrifices to God devoutly. "Eid al-Adha" also means "closeness" or "approach". The main activity of Eid al-Adha is to sacrifice livestock, usually cattle, sheep, goats and other livestock. This activity reflects Pakistanis' reverence and gratitude for life, and is also a respect and care for livestock. At the same time, it is also a sacrificial culture, praying for the gods' blessing and peace through sacrificing livestock. It’s a time of joy,prayer, and giving! Bengbu Longhua Die Casting Machine Co., Ltd. Eid Adha Mubarak to all Muslim brothers and sisters!  عيد سعيد.عيد مبارك تقبل الله منا ومنكم صالح الاعمال!

During the operation of the cold chamber die casting machine, due to high pressure, high temperature and frequent mechanical movement, some parts are prone to wear or damage. The following are some common vulnerable parts of the cold chamber die casting machine and their maintenance suggestions: Common vulnerable parts 1. Mold Reason: Frequent impact and cooling cycle of high temperature and high pressure metal can easily cause mold wear and thermal fatigue cracks. Maintenance suggestions: Check the mold surface regularly, repair and replace it in time; keep the mold surface clean and smooth, and use high-quality lubricants and release agents. 2. Nozzle (injection nozzle) Reason: The high temperature and high pressure impact of molten metal can cause the nozzle to wear or clog. Maintenance suggestions: Clean the nozzle regularly, check its wear, and replace it if necessary; ensure that the appropriate nozzle material and design are used. 3. Plunger rod (injection plunger) Reason: The plunger rod is subjected to high pressure and friction during the injection process and is prone to wear. Maintenance suggestions: Check the surface condition of the plunger rod regularly to ensure that it is well lubricated and replace the severely worn plunger rod in time. 4. Sealing rings and seals Cause: Sealing rings and seals in hydraulic systems are prone to aging, deformation or damage under high pressure, resulting in hydraulic oil leakage. Maintenance suggestions: Regularly check and replace sealing rings and seals to ensure the sealing performance of the hydraulic system and use high-quality sealing materials. 5. Guide pins and guide sleeves Cause: Guide pins and guide sleeves are subject to greater friction during mold closing and opening and are prone to wear. Maintenance suggestions: Regularly lubricate guide pins and guide sleeves, check their wear and replace them when necessary. 6. Hydraulic system Cause: Hydraulic oil pumps, valves and cylinders are prone to wear and aging under high-pressure working environments, resulting in reduced system efficiency or failure. Maintenance suggestions: Regularly replace hydraulic oil, keep the hydraulic system clean, check the working status of each component, and repair or replace faulty components in a timely manner. 7. Electrical components Cause: Frequent electrical operations and environmental factors (such as high temperature and high humidity) may cause damage to electrical components. Maintenance suggestions: Regularly check and test electrical components to ensure their normal operation and prevent electrical failures from affecting production. Maintenance and care recommendations Regular inspections: Develop a detailed inspection plan, regularly inspect and maintain each key component, and promptly identify and resolve potential problems. Use high-quality accessories: Select high-quality wearing parts and consumables to extend the life of the equipment and reduce the failure rate. Train operators: Provi...

The die casting process of cookware involves forming metal (usually aluminum alloy) into a specific shape through a mold. This process ensures that the cookware has excellent thermal conductivity, durability and beautiful appearance. The following is the detailed process of cookware die casting: 1. Material preparation Metal raw materials: Aluminum alloy is usually selected because of its light weight and good thermal conductivity. Alloy smelting: The aluminum alloy is melted in a furnace and appropriate alloying elements are added to improve the mechanical properties and corrosion resistance of the material. 2. Mold design and production Mold design: The mold is designed according to the shape and size of the cookware. The mold needs to have high precision and high temperature resistance. Mold production: The mold is made of high-strength steel and finely processed to ensure that the mold surface is smooth and meets the design requirements. 3. Mold preheating Before die casting, the mold is preheated. Preheating helps the metal to be more evenly distributed when injected into the mold, reducing pores and cold shut defects. 4. Die casting Metal injection: The molten aluminum alloy is injected into the preheated mold through the die casting machine. High pressure causes the metal to quickly fill the mold and form the basic shape of the pot. Cooling and solidification: Maintain high pressure and wait for the aluminum alloy to cool and solidify, usually a few seconds to a few minutes. 5. Demolding Once the metal cools and solidifies, open the mold and carefully remove the formed pot blank. 6. Post-processing Trimming and deburring: Remove excess material and burrs generated during the die-casting process to make the edges smooth. Machining: Further processing such as drilling, turning and milling is performed as needed to ensure dimensional accuracy and surface finish. 7. Surface treatment Polishing and grinding: Polish and grind the surface of the pot to enhance its gloss and beauty. Spraying or electroplating: Spraying or electroplating treatment is performed according to product requirements to increase the appearance effect and improve corrosion resistance. Non-stick coating: Many pots need to be coated with non-stick coating to ensure that food does not stick to the pot during cooking. 8. Quality inspection Strict quality inspection of the finished product to ensure that it meets the design specifications and quality standards. Inspection items include appearance inspection, dimensional measurement, coating adhesion test, etc. 9. Packaging and Shipping Qualified cookware is packaged to prevent damage during transportation and is ready to be shipped to customers or retailers. Through the above steps, manufacturers can produce high-quality cookware to meet market demand and ensure that consumers have a good experience during use.

The die casting process of brake pads involves a series of steps to ensure that high-quality products are manufactured to meet automotive safety standards. The following is a typical brake pad die casting process: 1. Material preparation The materials of brake pads usually include friction materials, adhesives and metal backing plates. The preparation of die casting materials includes selecting the appropriate friction material formula and metal. 2. Mold preparation According to the design requirements of the brake pad, a special die casting mold is made. The mold is usually made of high-temperature resistant and high-strength steel to ensure service life and die casting quality. 3. Heating Preheat the metal backing plate and mold to the appropriate temperature to ensure that the materials can be evenly distributed and form a good bond during the die casting process. 4. Die casting Metal backing plate placement: Place the preheated metal backing plate into the mold. Friction material injection: The friction material is injected into the mold at high pressure so that it evenly fills the mold and covers the metal backing plate. Pressure molding: High pressure is applied by the press to firmly bond the friction material to the metal backing plate and form the predetermined brake pad shape. 5. Cooling and curing The mold is allowed to cool so that the friction material solidifies and reaches the necessary mechanical properties. The cooling time and conditions vary depending on the material and mold design. 6. Demolding The molded brake pad is removed from the mold and inspected for defects such as pores, cracks, etc. 7. Post-processing The demolded brake pad is subjected to necessary post-processing, including deburring, cleaning, heat treatment and other steps to improve its durability and performance. 8. Inspection and testing The brake pad is subjected to rigorous quality inspection and performance testing to ensure that it meets relevant standards and customer requirements. Common test items include hardness testing, wear resistance testing, shear strength testing, etc. 9. Packaging and shipping Qualified brake pads are packaged, clearly marked, and ready to be shipped to customers or assembly plants. Through the above steps, manufacturers are able to produce brake pads that meet safety and performance standards to ensure vehicle braking performance and driving safety.

Die-cast LED lamps may encounter a variety of problems during production and use. Here are some common problems and their possible causes and solutions: 1. Porosity and shrinkage Cause: Unreasonable mold design, incorrect casting parameters, molten metal forms pores or shrinkage when cooling. Solution: Optimize mold design to ensure that the gas in the mold can be discharged smoothly. Adjust casting parameters such as pressure and temperature. Use vacuum die-casting process to reduce gas residue. 2. Cold shut and flow mark Cause: Molten metal cools too quickly when flowing in the mold, forming a cold shut; uneven metal flow causes flow marks. Solution: Increase mold temperature and pouring temperature of molten metal to improve metal fluidity. Adjust pouring speed and pressure. Ensure that molten metal flows evenly in the mold. 3. Sticking to mold and deformation of castings Cause: Insufficient mold surface finish or unreasonable mold design causes castings to stick to the mold or deform. Solution: Use high-quality release agent to ensure smooth mold surface. Optimize mold design to ensure that the casting can be demolded smoothly. Check and adjust the cooling system of the mold. 4. Unstable size Cause: Unstable temperature control of the mold or inconsistent casting parameters lead to unstable casting size. Solution: Ensure stable mold temperature and use a temperature control system. Strictly control casting parameters such as pressure, temperature and time. 5. Surface defects Cause: Defects on the mold surface or impure aluminum alloy materials used lead to defects on the casting surface. Solution: Regularly check and maintain the mold to ensure that its surface is smooth and free of defects. Use high-quality aluminum alloy materials to avoid impurities. Improve the surface treatment process of the mold and improve the surface quality of the mold. 6. Internal defects Cause: Impurities or gases are mixed into the metal liquid during the pouring process, resulting in defects inside the casting. Solution: Improve the purification level of the metal liquid and use filters and vacuum equipment. Optimize the design of the pouring system to reduce the mixing of gases and impurities. Regularly clean and maintain the equipment to ensure the cleanliness and stability of the production process. 7. Hot cracking and cold cracking Cause: Too fast or uneven cooling of the casting leads to hot cracking or cold cracking. Solution: Control the cooling rate of the casting to avoid too fast cooling. Optimize the cooling system of the mold to ensure uniform cooling. Adjust the alloy composition to improve the crack resistance of the material. 8. Mechanical properties do not meet the standards Cause: Inappropriate alloy composition or improper heat treatment process leads to substandard mechanical properties. Solution: Adjust the alloy ratio and use appropriate materials. Optimize the heat treatment process to ensure that the casting achieves the required mechanica...

There may be some common problems in the production process of die-cast aluminum pots, which will affect the quality and performance of the products. Here are some common problems and their solutions: 1. Holes and pores Cause: The gas in the aluminum liquid is not completely removed. Improper mold design or operation leads to the failure of gas to be discharged smoothly. Solution: Improve the smelting and refining process of aluminum liquid to ensure sufficient degassing. Adjust the mold design and optimize the exhaust system. Control the die-casting speed and pressure to avoid too fast or too slow to cause the gas to be unable to be discharged. 2. Shrinkage and deformation Cause: The volume shrinks during the cooling of aluminum liquid. Improper mold design and uneven cooling. Solution: Optimize mold design to ensure uniform cooling. Adjust the aluminum liquid pouring temperature and mold temperature to control the cooling speed. Use a suitable cooling system and cooling time. 3. Surface defects (such as cracks, pits) Cause: Poor aluminum liquid fluidity and uneven filling. Improper mold temperature. Solution: Increase the pouring temperature of aluminum liquid to improve fluidity. Adjust the mold temperature to ensure that it works within the appropriate temperature range. Regularly maintain and clean the mold to ensure a smooth surface. 4. Oxidation and inclusions Cause: Aluminum liquid is exposed to the air and produces oxides. Impurities are mixed into the aluminum liquid or are not completely removed. Solution: Improve the protection measures during the aluminum liquid smelting process and use inert gas protection. Improve the aluminum liquid refining process to ensure that inclusions are fully removed. Clean the furnace and tools regularly to avoid impurities. 5. Hot cracking Cause: Internal stress is generated during the cooling of aluminum liquid. Improper mold design or operation leads to stress concentration. Solution: Optimize mold design to avoid stress concentration areas. Adjust the cooling rate to control the stress distribution during the cooling process. Use appropriate cooling media and cooling methods. 6. Incomplete filling Cause: Poor aluminum liquid fluidity or insufficient pouring speed. The mold temperature is too low or the exhaust is not smooth. Solution: Increase the pouring temperature and pouring speed of the aluminum liquid. Adjust the mold temperature to ensure that it is within the appropriate operating temperature range. Optimize the mold design and improve the exhaust system. 7. Magnetic impurities Cause: Magnetic impurities such as iron are mixed in the aluminum liquid. Magnetic substances are contained in the smelting equipment or tools. Solution: Increase the purity of the aluminum liquid and use high-quality aluminum ingots. Regularly check and clean the smelting equipment and tools to ensure that there are no magnetic impurities. Use a magnetic separator to remove magnetic impurities in the aluminum liquid. ...

Some common problems that can occur with die-cast aluminum pans include: 1. Deformation or discoloration: Due to the high thermal conductivity of aluminum, the pot may be deformed or discolored due to high temperature or sudden changes in temperature during use. 2. Surface wear: Prolonged use or improper use may cause wear on the surface of the pot, especially if metal tableware or knives are used to wipe the aluminum pot. 3. Food sticking: Without proper coating or regular maintenance, food may stick to aluminum pans, making cleaning difficult. 4. The bottom of the pot is dented: Prolonged use or collision may cause the bottom of the aluminum pot to be dented, which may affect the heat conduction performance. 5. Coating wear: Some aluminum pots are coated to prevent food from sticking, but long-term use or improper use may cause the coating to wear and need to be replaced regularly. 6. Metal migration: Low-quality or substandard aluminum pots may have metal migration problems, releasing metal elements such as aluminum into food, which may affect health. 7. Oil and water leakage: There may be quality problems in the welding joints of some aluminum pots, resulting in oil and water leakage. To avoid these problems, it is very important to choose a high-quality aluminum pot and follow correct usage and maintenance methods.