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  • Problems and solutions encountered in magnesium alloy die casting
    2024-04-23

    Problems and solutions encountered in magnesium alloy die casting

    Pores and bubbles: Problem description: Magnesium alloy easily absorbs gas in the liquid state, causing pores or bubbles on the surface of the casting, affecting product quality. solution: Reduce gas trapping and bubble generation through improved gating system design. Optimize the pouring process parameters, control metal temperature and pressure, and reduce gas inclusions. Use appropriate degassing treatment methods, such as vacuum degassing or gas dissolving agent treatment, to reduce the formation of pores. Structural distortion and deformation: Problem description: Magnesium alloy has high thermal conductivity and shrinkage rate, which can easily cause structural distortion and deformation of castings during the cooling process. solution: By optimizing mold design and process parameters, the cooling rate and temperature distribution are controlled to reduce the thermal stress of castings. Use an appropriate mold cooling system and cooling medium to balance the cooling rate and avoid deformation of the casting caused by too fast or uneven cooling. Use subsequent heat treatment processes, such as heat treatment or aging treatment, to reduce the internal stress of the casting and improve the dimensional stability. Hot cracking and cold cracking: Problem description: Magnesium alloys may produce hot cracks or cold cracks during the casting and cooling process, which affects the strength and durability of the product. solution: By controlling the temperature and cooling rate of the metal, we can avoid excessive or uneven shrinkage of castings during the cooling process and reduce the occurrence of hot cracks. Use appropriate mold preheating and preheating control to reduce the temperature gradient between the mold and the casting to prevent the occurrence of cold cracks. Optimize metal alloy composition and smelting process, reduce inclusions and impurities, and improve the crystallinity and crack resistance of castings. Surface quality issues: Problem description: Quality problems such as oxidation, pores, and blisters may occur on the surface of magnesium alloy castings, affecting the appearance and performance. solution: Use appropriate mold coatings and coating agents to improve the surface quality and lubricity of the mold and reduce the occurrence of oxidation and blisters. Optimize the pouring system and pouring process to reduce metal oxidation and bubble generation and improve the surface quality of castings. Strengthen mold maintenance and cleaning, check and replace molds regularly, and keep the mold surface smooth and clean. The above are some common problems and possible solutions during the magnesium alloy die-casting process. Companies need to take corresponding measures according to specific circumstances during the production process to improve product quality and production efficiency.
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  • 2024 Central Asia One Belt One Road (Xinjiang) Industrial Expo
    2024-04-19

    2024 Central Asia One Belt One Road (Xinjiang) Industrial Expo

    From May 16 to 18, 2024, the Xinjiang International Convention and Exhibition Center will host the Central Asia Belt and Road (Xinjiang) Industrial Expo. This expo is a large-scale international industrial exhibition supported by the government of China's Xinjiang Uygur Autonomous Region, aiming to promote cooperation and exchanges between Xinjiang and Central Asia in the context of the Belt and Road Initiative. This expo will bring together the latest products, technologies and equipment from more than 20 countries and regions around the world, covering many fields such as manufacturing, energy, chemical industry, agriculture, building materials, machinery and equipment. Exhibitors will have the opportunity to conduct business negotiations with enterprises from Central Asia, expand markets, seek partners, and jointly explore cooperation prospects under the Belt and Road Initiative. Bengbu Longhua Die Casting Machine Co., Ltd., as one of the participating manufacturers, sincerely invites friends from all over the world to visit us at booth number 2198. The Central Asia Belt and Road (Xinjiang) Industrial Expo is not only a platform to display innovative products and technologies, but also an important opportunity to promote cooperation and exchanges between Central Asia and Xinjiang. Let us look forward to this grand event together and contribute to the prosperity and development of Central Asia!
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  • Longhua Die Casting Machine warmly congratulates the successful opening of the 135th China Import and Export Fair (Canton Fair)!
    2024-04-15

    Longhua Die Casting Machine warmly congratulates the successful opening of the 135th China Import and Export Fair (Canton Fair)!

    The 135th China Import and Export Fair (Canton Fair) opened on April 15. The reporter learned from the China Foreign Trade Center that the number of exhibitors in this Canton Fair reached 29,000, including 28,600 in export exhibitions and 680 in import exhibitions. According to reports, this Canton Fair has introduced new trade formats and set up a cross-border e-commerce comprehensive test area and an overseas warehouse display area on a trial basis for the first time, covering an area of 3,000 square meters. The online platform focuses on promoting 165 cross-border e-commerce comprehensive pilot zones. At the current Canton Fair, the import exhibition area was 30,000 square meters, with 680 international companies participating, and their origins expanded to 50 countries and regions, of which 64% were companies from countries co-building the “Belt and Road”. As of April 13, 144,000 overseas buyers from 215 countries and regions have pre-registered, of which the United States has increased by 21.4%, OECD countries have increased by 13%, and Middle Eastern countries have increased by 24.7%, jointly building the "Belt and Road" The country grew by 45.9%, and the RCEP countries grew by 15.5%. 288 leading companies and industrial and commercial institutions confirmed their participation in the conference, an increase of 21.5% compared with the same period last year. With the theme of "serving high-quality development and promoting high-level opening up", this year's Canton Fair will hold offline exhibitions and operate online platforms in three phases from April 15 to May 5. Bengbu Longhua Die Casting Machine Co., Ltd., as one of the participating manufacturers, welcomes friends from all over the world to visit our booth! Exhibition Hall:19.1   Booth: I24
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  • Happy Eid al-Fitr
    2024-04-10

    Happy Eid al-Fitr

    Eid al-Fitr is an important Islamic festival and a long-awaited moment for Muslim brothers and sisters. In this holy festival, Bengbu Longhua Die Casting Machine Co., Ltd. sends its most sincere blessings: On this Eid, may you feel the blessings from heaven and may you feel the peace and tranquility of your soul in the first ray of sunshine in the morning. May your happiness and health shine like the stars in the vast sky. Eid al-Fitr is a time to reflect on the past, be thankful for the present, and look forward to the future. May you deeply appreciate the power of unity, friendship and generosity on this special day. Let us work together to build a better world with love and care. In this Eid al-Fitr, let us not forget our original intention and keep our teachings in mind. Let us fill our hearts with tolerance and understanding, and let peace and friendship last forever among us. May our prayers and good deeds be rewarded, and may our lives be filled with beauty and hope. Finally, I wish you and your family can reunite and share happiness together on this special day. May Eid al-Fitr bring you endless joy, peace and blessings! Happy Eid al-Fitr!
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  • What is a die-casting robotic arm?
    2024-04-03

    What is a die-casting robotic arm?

    A die-casting robotic arm is an automated device used in a die-casting production line. It is usually a multi-axis programmable robotic arm used to perform various tasks related to the die-casting process. These tasks may include mold changes, part removal, pour control, slag cleaning, quality inspection, etc. Die-cast robotic arms typically consist of a series of articulated arms, each of which can be controlled by an electric motor or hydraulic drive. This enables the robotic arm to move and rotate in three-dimensional space to achieve various complex operations. The main features and functions of the die-casting robotic arm include: Flexibility: The die-casting robotic arm has multi-axis degrees of freedom and can move and operate flexibly in three-dimensional space to adapt to different working environments and task requirements. Accuracy: Due to the use of advanced control systems and sensor technology, the die-casting robotic arm has high positioning accuracy and motion stability, enabling precise operation and control. Automation: Die-casting robotic arms can be programmed to automate operations, thereby reducing manual intervention and human errors and improving production efficiency and consistency. Safety: Safety factors are considered in the design and operation, and anti-collision devices and safety control systems are adopted to ensure the safety of operators and equipment. Versatility: The die-casting robotic arm can be flexibly configured and adjusted according to different production needs and task requirements to achieve a variety of functions and applications. By introducing die-casting robotic arms, the die-casting production line can achieve a higher level of automation and production efficiency, reduce labor costs and production cycles, and improve product quality and competitiveness.
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  • How to reasonably control costs in die casting?
    2024-03-29

    How to reasonably control costs in die casting?

    In the die-casting industry, reasonable cost control is crucial to the company's operation and competition. Here are some methods and strategies that can help die casting companies control costs effectively: Material cost control: Select appropriate alloy materials and make reasonable combinations according to the design requirements and performance requirements of the product to reduce raw material costs. Establish long-term and stable cooperative relationships with suppliers and strive for more favorable prices and payment terms. Regularly assess and monitor raw material market price fluctuations and flexibly adjust procurement strategies. Production process optimization: By optimizing die-casting process parameters, production efficiency and capacity utilization are improved, and production costs are reduced. Strengthen equipment maintenance and management to ensure stable equipment operation and reduce downtime. Use advanced automation technology and intelligent management systems to improve production automation and reduce labor costs. Mold design and manufacturing cost control: Design and manufacture high-quality, high-durability molds to reduce mold replacement frequency and maintenance costs. Use advanced mold manufacturing technology and materials to improve mold processing accuracy and lifespan and reduce manufacturing costs. Quality management and production efficiency improvement: Establish a sound quality management system, strengthen the quality control of raw materials and production processes, and reduce the defective rate and rework costs. Carry out production process optimization and process improvement to improve the first-time pass rate of products and reduce waste and scrap losses. Cost awareness training and team collaboration: Cultivate the cost awareness of all employees, encourage employees to engage in economical production, and propose cost-saving suggestions and plans. Strengthen teamwork and communication, promote coordination among various departments, and jointly reduce corporate costs. Energy and environmental protection cost control: Use energy-saving and environmentally friendly production equipment and processes to reduce energy consumption and pollution emissions, and reduce energy and environmental protection costs. Strengthen waste recycling and resource utilization, reduce waste treatment costs, and achieve circular economy and sustainable development. Taking the above measures comprehensively can help die-casting companies effectively control costs and improve operating efficiency and competitiveness.
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  • Common problems and solutions for die-casting molds
    2024-03-22

    Common problems and solutions for die-casting molds

    Die-casting molds may encounter some common problems during use. The following are some common problems and possible solutions: Mold wear: Problem description: Long-term use or improper use may cause mold surface wear, affecting part quality and mold life. solution: Regularly inspect and maintain molds, and promptly repair and replace severely worn parts. Choose wear-resistant and corrosion-resistant mold materials to improve the durability of the mold. Optimize mold design, reduce friction and wear, and increase mold life. Mold cracks: Problem description: Long-term use or metal fatigue may cause cracks in the mold, affecting part quality and mold life. solution: Control the appropriate metal temperature and pressure to avoid the metal cooling too quickly or being subjected to excessive stress. Strengthen the pretreatment and heat treatment of the surface and interior of the mold to improve the strength and durability of the mold. Optimize the mold structure design to reduce stress concentration and fatigue cracks. Mold stuck: Problem description: During use, the mold may become stuck due to dust accumulation, poor lubrication, or damaged parts, affecting production efficiency. solution: Clean and maintain the mold regularly to keep the mold clean and lubricated. Use high-quality mold lubricants to reduce friction and sticking between parts. Replace damaged parts in time to ensure the normal operation of the mold. Mold produces air holes: Problem description: Porosity may be generated during the mold casting process, affecting the surface quality and sealing performance of the part. solution: Optimize the design of the gating system to reduce gas trapping and bubble generation. Control metal temperature and pressure to avoid uneven metal cooling and gas inclusions. Use appropriate gas eliminators or improve metal degassing to reduce the formation of pores. Mold structure mismatch: Problem description: There may be structural mismatches between mold parts, affecting the accuracy and quality of the parts. solution: Strengthen mold assembly and debugging to ensure the matching accuracy and dimensional accuracy of parts. Optimize mold design, reduce gaps and errors between parts, and improve mold matching. The above are some common die-casting mold problems and their possible solutions. Specific situations need to be comprehensively analyzed and processed based on the actual situation.
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  • Common problems and solutions for aluminum alloy die casting
    2024-03-15

    Common problems and solutions for aluminum alloy die casting

    Aluminum alloy die-casting may encounter various common problems during the production process. Here are some common problems and their solutions: Stomata (bubbles): Problem description: Porosity appears on the surface or inside the aluminum alloy casting, affecting the appearance and performance. solution: Avoid gas trapping and accumulation by optimizing mold design and process parameters. Use a suitable pouring system to increase metal filling speed and reduce gas inclusions. Add an appropriate amount of gas eliminator or improve the degassing treatment of metal. Thermal cracks: Problem Description: Cracks appear in aluminum alloy castings during the cooling process, affecting their mechanical properties. solution: Control the casting temperature and cooling rate to avoid thermal stress caused by rapid cooling. Use preheated molds or preheated metal materials to reduce thermal stress. Optimize the metal composition and alloy ratio to reduce the tendency of metal to crack. Cold cracking (cold cracking): Problem Description: Cracks appear in aluminum alloy castings after cooling, usually in thin-walled parts or corners. solution: Design appropriate relaxation angles and edge chamfers to reduce stress concentration. Use appropriate annealing or aging treatments to reduce tissue stress. Optimize mold design to reduce stress caused by uneven mold shrinkage. Size deviation: Problem description: The dimensions of aluminum alloy castings do not match the design requirements. solution: Control the metal pouring temperature and cooling rate to reduce metal shrinkage. Use appropriate mold materials and cooling systems to reduce the impact of mold deformation on dimensions. Regularly inspect and maintain molds to maintain mold accuracy and stability. Surface defects: Problem description: Defects such as oxidation, pores or inclusions appear on the surface of aluminum alloy castings. solution: Optimize mold surface treatment and spray coating to improve surface finish and oxidation resistance. Control pouring speed and temperature to reduce metal oxidation and gas inclusions. Strengthen the mold ventilation and cooling system to reduce the temperature gradient on the mold surface and avoid the formation of surface defects. The above are some common aluminum alloy die-casting problems and their solutions. In actual production, comprehensive analysis and processing are required based on specific circumstances.
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