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  • Working principle of die casting machine
    2022-07-04

    Working principle of die casting machine

    Die casting machine is mainly composed of mold closing mechanism, injection mechanism, hydraulic system and power control system. In addition, die casting machine also has parts and components and frame, other devices, auxiliary devices and other parts. Working principle of die casting machine: (1) At the beginning of the slow injection movement in the first stage, the hydraulic oil of the system enters the cavity through the oil circuit integrated plate, and then enters the cavity through the channel, so as to push the injection piston to the left to achieve the slow injection. (2) Two-stage rapid injection movement. When the injection punch exceeds the sprue of the barrel, the control valve of the accumulator opens, and the hydraulic oil enters the cavity rapidly through and through the sprue. The volume of the hydraulic oil in the cavity increases rapidly, and the injection speed increases. (3) Three-stage supercharging movement of metal liquid filling into the cavity, immediately terminated, alloy liquid began to solidified, then the punch forward resistance increases, controlled by the computer program, the use of accumulator control valve open, through the rapid entry into the cavity, so as to promote the pressurized piston and piston rod left fast move. When the piston rod and floating piston inside and outside cone joint, truncated, so that the formation of a closed chamber, pressurized piston, piston rod, floating piston and the pressure of the chamber together to obtain a pressurized effect of the piston. (4) slow, fast and pressurized fast and slow time policy can be adjusted by the oil circuit board control oil valve () the role of the hydraulic transmission system: through the hydraulic components (power components, executive components, control components, auxiliary components, working medium) and loop transmission power, so as to achieve a variety of actions.
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  • China's first self-developed die casting robot was successfully trial-produced in Longhua, Bengbu
    2022-05-31

    China's first self-developed die casting robot was successfully trial-produced in Longhua, Bengbu

    China's first self-developed die casting robot was successfully trial-produced in Longhua, Bengbu   On May 30, 2022, Bengbu Longhua Die Casting Machine Co., LTD. * Hefei Institute of Material Science, Chinese Academy of Sciences * Bengbu College * Anhui Peitian Robot Group Co., LTD., two science and technology manufacturing r&d enterprises and two big institutes, actively respond to the great call of encouraging "cooperation between institutes, industries, universities and research institutes".  The first "die casting robot" jointly developed and manufactured by many parties in China has been successfully debugged in Longhua die casting Machine production base in Bengbu.   The die-casting robot has completely independent product intellectual property rights, the degree of localization reaches 99%, and the cost performance is the world's first.  In r&d and production, it has successively won 874 patents (including 543 invention patents and 54 PCTpatents) and 74 computer software Copyrights.  The successful research and development of this product has fundamentally changed the world's understanding of die casting robots. After entering the market, it will completely shake the monopoly position of four foreign robot families (Fanuc, Yaskawa, Kuka and ABB) on the global die casting robot market.  The birth of this product can not only reduce the production and procurement costs of domestic and foreign die-casting robot manufacturers (die-casting machine manufacturers and die-casting manufacturers), but also improve the competitiveness of national brands in the international market.   "Domestic AI die casting robot, help science and technology power, let the world fall in love with Made in China!"   
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  • Bengbu MDC leaders inspect project progress in Longhua
    2022-05-26

    Bengbu MDC leaders inspect project progress in Longhua

    On May 24, 2022, Bengbu, vice President of Chinese people's political consultative conference (CPPCC), the MDC of Anhui provincial party committee standing committee, the MDC Bengbu municipal party committee chairman comrade Zhou Jingfei with MDC Bengbu council organization department minister kingship and department leaders come to Bengbu Longhua die casting machine co., LTD of Bengbu Longhua with Hefei institute of Chinese Academy of Sciences major joint research and development production of die-casting robot to inspect the progress of the project, And provide guidance. Zhou Jingfei pointed out: science and technology power, manufacturing prosperous country, the domestic die casting robot into China's Fanuc. We will try our best to give full play to the regional advantages of bengbu traditional manufacturing industrial base, and make die-casting machine and die-casting machine special robot project bigger and stronger with longhua's experience and wisdom.
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  • Longhua 40th anniversary major discount notice
    2022-05-18

    Longhua 40th anniversary major discount notice

    This year marks the 40th anniversary of the establishment of Bengbu Longhua Die Casting Machine Co., LTD. During the epidemic period, in order to reward new and old customers, from today, all customers who complete orders within 1-2 months can enjoy the special preferential service provided by Longhua. For details, please visit the shop and consult the sales customer service  
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  • Development of industrial robot automatic control (servo) system
    2022-05-10

    Development of industrial robot automatic control (servo) system

    A servomechanism, also known as a follow-up system, is a feedback control system designed to accurately follow or reproduce a process. Servo system an automatic control system that enables the position, orientation, state and other output controlled quantities of the object to follow arbitrary changes in the input target (or a given value). Its main task is to magnify, transform and control the power according to the requirements of the control command, so that the torque, speed and position control of the output of the drive device is very flexible and convenient. Servo system in many cases, the amount of points to be controlled (system) of the output is the mechanical displacement or displacement velocity and acceleration feedback control system, its role is to make the output of the mechanical displacement (or Angle) to accurately track the input displacement (or Angle), its structure and other forms of feedback control system there is no difference in principle. Servo system was initially used in the national defense industry, such as gun control, ship, aircraft autopilot, missile launch, etc., and then gradually promoted to many sectors of the national economy, such as automatic die-casting production line, wireless tracking control, etc. First, the main role 1. Control high-power load with low-power instruction signal; 2. In the absence of mechanical connection, the input shaft controls the output shaft located in the distance to achieve remote synchronous transmission; 3, make the output mechanical displacement accurately track electrical signals, such as recording and indicating instruments. Ii. Development history Servo is a shortening of ServoMechanism, which comes from Greece and means slave. As the name suggests, ServoMechanism refers to the system following external instructions to perform the desired motion. The motion factors include position, speed and torque. Reviewing the development history of servo system, from the earliest hydraulic and pneumatic to the current electrification, servo system composed of servo motor, feedback device and controller has gone through nearly 50 years. Nowadays, with the continuous maturity of technology, AC servo motor technology with its excellent cost performance, gradually replace DC motor to become the dominant motor servo system. The mature technology of AC servo system also makes the market show a rapid diversified development, and become one of the supporting technologies of industrial automation. 3. Die-casting machine equipped with servo robot
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  • May Day Holiday Arrangement
    2022-04-29

    May Day Holiday Arrangement

    According to the relevant provisions of the state "May 1" Labor Day holiday, now the company May 1 holiday time announced as follows: April 30th Saturday - May 4th (Wednesday) for the holiday time. From April 30, the information you post will be under review. We will review it after work on May 5 and ensure that the review will be completed within one working day. We apologize for any inconvenience caused to you. At the same time, the update of all quotation and SMS will be suspended during the holiday. It will be updated normally after work on May 5th, and the quotation updated as usual during the holiday will be reissued in time. Thank you for your support to your company. All the staff of Bengbu Longhua Die Casting Machine Co., Ltd. wish you a happy mood and good health during the May Day holiday! Bengbu Longhua Die Casting Machine Co. LTD April 30, 2022
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  • Seven-servo three-machine integrated technical characteristics——servo spray machine
    2022-03-31

    Seven-servo three-machine integrated technical characteristics——servo spray machine

    I. Longhua Servo Spray machine description: Driven by servo reducer, the water mist device is put into the mold cavity for atomization and spraying through connecting rod structure. Two, Longhua servo spray machine technical characteristics 1. Controller and servo motor drive, efficient and stable; 2. Time and amount of release agent can be sprayed separately on fixed and moving die sides Make an adjustment; 3. Steady rising and falling speed, with standby function in advance; 4. With anti-falling device, buffer buffer function; 5.PLC control loop, touch screen adjustment, fault code display function, easy to check and repair. Third. Main parameters of the servo spray machine: 规格/机型Specification/model 2# 4# 5# 6# 适用压铸机型Applicable die casting machine 125-400T 450-900T 950-1250T 1300-1600T 空压源Air pressure source 5-6kgf/㎡ 5-6kgf/㎡ 5-6kgf/㎡ 5-6kgf/㎡ 离型剂Release agent 4.5kgf/㎡ 4.5kgf/㎡ 4.5kgf/㎡ 4.5kgf/㎡ 膜厚调整Film thickness adjustment ±200-250mm ±300-350mm ±400mm ±400mm 电源power supply 380V50HZ 380V50HZ 380V50HZ 380V50HZ 上升时间Rise Time 0.8-1.2s 1.6-2.0s 2.5s 2.5s 下降时间Fall time 1.2s 1.6-2.0s 2.5s 2.5s 机械重量Machine weight 400-450kg 500-550kg 630kg 630kg Fourth, servo spray machine main configuration: 名称 Name 研发单位 型号 R & D unit model 制造商(产地) Manufacturer (origin) 计算机编程 Computer Programming 中国科学院合肥院*蚌埠隆华 Hefei Institute of Chinese Academy of Sciences*Bengbu Longhua 蚌埠隆华(中国) Bengbu Longhua (China) 信捷伺服电机+驱动 Xinje servo motor + drive MS5G-13OSTE-CS05415BZ-20P8-S01 信捷(中国) Xinje (China) 宇形减速马达 Yuxin Gear motor GV18-200-10A 信捷(中国) Xinje (China) 电磁阀 The electromagnetic valve VXD252LG/RV5221-08QE4 SMC(日本) SMC (Japan) 电磁阀 The electromagnetic valve RV5221-08QE4 EMC(美国) EMC (U.S.A) 雾化器Atomizer ST-5 亚德克(中国台湾) Adek (Taiwan, China) 丝杆Screw SFNHRO2510C1DFG7-552-P0 TBI(中国台湾) TBI (Taiwan, China) 操作开关Operation switch XB2BD21C/XB2BD53C 施耐德(法国) Schneider (France) 轴承Bearing 62206-2RS/6206ZZCM/6306ZZCM/6208ZZCM/NJ204EM... NSK(日本) NSK (Japan) 端子盘Terminal board TBC-10 天得(台湾) TEND (Taiwan) 微动开关Micro Switch LXW5-11M 天得(台湾) TEND (Taiwan) 电源供应器Power Supplier NES-50-24 明纬(台湾) MEAN WELL (Taiwan) 可编程控制器PLC Programmable Controller PLC FX5U-40MT/ES 三菱(日本) Mitsubishi (Japan) 尼克拉斯减速机 Niclas reducer BX40E-121-F 苏州(中国) Suzhou (China) 我们有权做任何技术改进而不另行通知
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  • Seven-servo three-machine integrated technical characteristics——servo ladle machine
    2022-03-21

    Seven-servo three-machine integrated technical characteristics——servo ladle machine

    Seven-servo three-machine integrated technical characteristics The amount of soup can be accurately set according to the size of the product to reduce the cost loss caused by artificial operation and fatigue; in addition, it also avoids human safety hazards and increases the output, especially for the fundamental guarantee of product quality. Technical characteristics of servo ladle machine: 1.The main accessories and electrical components are imported and controlled by PLC.Select and set any function of the touch screen; 2.Link structure, double servo motor drive, direct connection of reducer;Improve the stability and service life of the machine; 3.High precision for soup, enhance arm line.Advance speed and smooth operation, efficient production capacity; 4.Arm forward/backward and soup injection/take soup servo motor control, speed;Adjustable speed; motor brake function, aluminum soup is not easy to overflow; 5. With fault code display function, easy to check and repair. Main parameters of servo ladle machine: 规格/机型Specification/model 2# 4# 5# 6# 适用压铸机型Applicable die casting machine 50-400T 450-900T 950-1300T 1600-3000T 最大给汤量Maximum amount of soup 4.5KG 10KG 20kg 35kg 给汤精度Give soup precision +/-1% +/-1% +/-1% +/-1% 给汤速度Speed of soup Max.5-8sec Max.10-15sec Max.15-25sec Max.35sec 坩锅内径Crucible inner diameter Min.300-480mm Min.520-550mm Min.800mm Min.850mm 取汤深度Depth of soup Max.350mm Max.350-450mm Max.500mm Max.500mm 手臂驱动电源Arm drive power 1500W 4P 2000W 4P 2500W 4P 3000W 4P 汤勺驱动电源Drive power for soup spoon 750W 4P 1000W 4P 1500W 4P 2000W 4P 电源power supply 2ø-380V 50-60HZ 2ø-380V 50-60HZ 2ø-380V 50-60HZ 2ø-380V 50-60HZ 电源容量battery capacity 1.5KVA 1.5KVA 1.5KVA 1.5KVA 操作电源Operating power DC24V DC24V DC24V DC24V The main configuration of the servo ladle machine: 名称 Name 研发单位 型号 R & D unit model 制造商(产地) Manufacturer (origin) 计算机编程 Computer Programming 中国科学院合肥院*蚌埠隆华 Hefei Institute of Chinese Academy of Sciences*Bengbu Longhua 蚌埠隆华(中国) Bengbu Longhua (China) 信捷伺服电机+驱动 Xinje servo motor & drive MS5G-130STE-CS07220BZ-21P5 信捷(中国) Xinje (China) 信捷伺服电机+驱动 Xinje servo motor & drive MS5H-60STE-CS0133OB-20P4 信捷(中国) Xinje (China) 人机界面 HMI TG765-MT 信捷(中国) Xinje (China) 轴承 Bearing 6208/6207/6206... NSK(日本) NSK (Japan) 链条 Chain 40M/50# KCM(日本) KCM (Japan)  继电器 Relay RXM2L2B2BD/24VDC/24AC 施耐德(法国) Schneider (France) 高温线 High temperature wire 2.7m*4=10.8m 克拉比(日本) Krabi (Japan) 操作开关 Operation switch XB2BD21C/XB2BD53C 施耐德(法国) Schneider (France) 电源供应器 Power Supplier NES-50-24 明纬(中国台湾) MEAN WELL (Taiwan, China) 尼克拉斯RV减速机 Niclas RV reducer BX40E-153-F 苏州(中国) Suzhou(China) 尼可拉斯行星减速机 Niclas planetary reducer AB60-40 苏州(中国) Suzhou(China) 可编程控制器PLC Programmable Controller PLC FX5U-40MT/ES 三菱(日本) Mitsubishi (Japan) We have the right to make any technical improvements without notice....
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